Green Energy from Palm Kernel Shell Gasification – dual fuel engine performance analysis

Firman Asto Putro, Sunu Herwi Pranolo, Joko Waluyo, Dwi Hantoko, Agapeano Aditama, Mochamad Wahyu Utomo

Abstract

Electricity generation in Indonesia is mainly generated from non-renewable fuels. Based on these problems, this research utilizes palm kernel shells to be converted into producer gas as secondary fuel for a 5 kW diesel engine. Through a gasification process equipped with a cooling and gas cleaning system, low tar gas is fed to the diesel engine with variations of gas flow rate ratio to combustion air. A dummy load is installed to investigate the effect of load on diesel consumption. The diesel engine vibration increases due to using two fuel types was measured by installing a vibration meter. The research results show that the higher the load and the greater the ratio of producer gas injected, the less diesel consumption. At a gas ratio of 4:1 and an increase of load from 1 to 5 kW, the diesel fuel flow rate reduces by 25 - 31%. The most significant reduction in diesel consumption occurred at a load of 5 kW, valued at 38.49%. On the other hand, increasing the gas ratio causes an increase in diesel engine vibration. The research results showed an increase in engine vibration of 5.84% - 10.25%. The largest vibration was recorded at a load of 5 kW with a value of 92.4 m/s².


Keywords:

Gasification, Palm Kernel Shell, Dual Fuel Engine, Diesel Consumption, Diesel Engine Vibration

Full Text:

PDF

References

[1] C. F. Valdés et al., "Co-gasification of sub-bituminous coal with palm kernel shell in fluidized bed coupled to a ceramic industry process," Applied Thermal Engineering, vol. 107, pp. 1201-1209, 2016.

[2] M. Asadullah, A. M. Adi, N. Suhada, N. H. Malek, M. I. Saringat, and A. Azdarpour, "Optimization of palm kernel shell torrefaction to produce energy densified bio-coal," Energy Conversion and Management, vol. 88, pp. 1086-1093, 2014.

[3] I. P. Okokpujie et al., "Modelling and optimization of intermediate pyrolysis synthesis of bio-oil production from palm kernel shell," Cleaner Engineering and Technology, vol. 16, 2023.

[4] A. O. Adeoye, R. O. Quadri, and O. S. Lawal, "Assessment of biofuel potential of tenera palm kernel shell via fixed bed pyrolysis and thermal characterization," Results in Surfaces and Interfaces, vol. 9, 2022.

[5] H. Febriansyah, A. A. Setiawan, K. Suryopratomo, and A. Setiawan, "Gama Stove: Biomass Stove for Palm Kernel Shells in Indonesia," Energy Procedia, vol. 47, pp. 123-132, 2014.

[6] M. A. Nasution, T. Herawan, and M. Rivani, "Analysis of Palm Biomass as Electricity from Palm Oil Mills in North Sumatera," Energy Procedia, vol. 47, pp. 166-172, 2014.

[7] T. Santika et al., "Does oil palm agriculture help alleviate poverty? A multidimensional counterfactual assessment of oil palm development in Indonesia," World Development, vol. 120, pp. 105-117, 2019.

[8] F. A. Putro, S. H. Pranolo, J. Waluyo, and A. Setyawan, "Thermodynamic Study of Palm Kernel Shell Gasification for Aggregate Heating in an Asphalt Mixing Plant," International Journal of Renewable Energy Development, vol. 9, no. 2, pp. 311-317, 2020.

[9] M. A. Fauzi, P. Setyono, and S. H. Pranolo, "Environmental assessment of a small power plant based on palm kernel shell gasification," presented at the International Conference on Science and Applied Science (Icsas2020), 2020.

[10] S. H. Pranolo, J. Waluyo, F. A. Putro, M. A. Adnan, and M. G. Kibria, "Gasification process of palm kernel shell to fuel gas: Pilot-scale experiment and life cycle analysis," International Journal of Hydrogen Energy, 2022.

[11] S. K. Sansaniwal, M. A. Rosen, and S. K. Tyagi, "Global challenges in the sustainable development of biomass gasification: An overview," Renewable and Sustainable Energy Reviews, vol. 80, pp. 23-43, 2017.

[12] S. Unyaphan, T. Tarnpradab, F. Takahashi, and K. Yoshikawa, "Improvement of tar removal performance of oil scrubber by producing syngas microbubbles," Applied Energy, vol. 205, pp. 802-812, 2017.

[13] M. Baratieri, P. Baggio, B. Bosio, M. Grigiante, and G. A. Longo, "The use of biomass syngas in IC engines and CCGT plants: A comparative analysis," Applied Thermal Engineering, vol. 29, no. 16, pp. 3309-3318, 2009.

[14] R. N. Singh, S. Mandovra, and J. Balwanshi, "Performance evaluation of “jacketed cyclone” for reduction of tar from producer gas " International Agricultural Engineering Journal vol. 22, pp. 1-5, 2013.

[15] A. Rizkal and B. Sudarmanta, "Karakterisasi Unjuk Kerja Diesel Engine Generator Set Sistem Dual Fuel Solar-Syngas Hasil Gasifikasi Briket Municipal Solid Waste (MSW) Secara Langsung " Jurnal Teknik ITS, vol. 5, no. 2, 2016.

[16] S. H. Pranolo et al., "Feasible tar cleaning method of producer gas from palm kernel shell and mahogany fruit shell gasification," Materials Today: Proceedings, vol. 63, pp. S237-S243, 2022.

[17] K.-Y. Chiang, M.-H. Lin, C.-H. Lu, K.-L. Chien, and Y.-H. Lin, "Improving the Synthesis Gas Quality in Catalytic Gasification of Rice Straw by an Integrated Hot-Gas Cleaning System," International Journal of Green Energy, vol. 12, no. 10, pp. 1005-1011, 2014.

[18] J. Waluyo, I. G. B. N. Makertihartha, and H. Susanto, "Pyrolysis with intermediate heating rate of palm kernel shells: Effect temperature and catalyst on product distribution," 2018.

[19] A. Zubair Yahaya, M. Rao Somalu, A. Muchtar, S. Anwar Sulaiman, and W. R. Wan Daud, "Characterization of tar formation during high temperature gasification of different chemical compositions in biomass," IOP Conference Series: Earth and Environmental Science, vol. 268, no. 1, 2019.

[20] J. P. A. Neeft et al., "Guideline for sampling and analysis of tars and particles in biomass producer gas," pp. 162-175, 2008.

[21] C. H. Marques, C. R. P. Belchior, J.-D. Caprace, and A. Martini, "An Approach for Predicting the Specific Fuel Consumption of Dual-Fuel Two-Stroke Marine Engines," Journal of Marine Science and Engineering, vol. 7, 2019.

[22] A. Iswantoro, M. Adana, and M. Syuhri, "Analysis of Performance, Emission, Noise & Vibration on Single Cylinder Diesel Engine After Installing Dual Fuel Converter-Kit Based on ECU," Jurnal Ilmu Pengetahuan dan Teknologi Kelautan, vol. 19, pp. 42-49, 2022.

[23] N. Gil-Lalaguna, J. L. Sánchez, M. B. Murillo, E. Rodríguez, and G. Gea, "Air–steam gasification of sewage sludge in a fluidized bed. Influence of some operating conditions," Chemical Engineering Journal, vol. 248, pp. 373-382, 2014.

[24] Z. Zhang and S. Pang, "Experimental investigation of tar formation and producer gas composition in biomass steam gasification in a 100 kW dual fluidized bed gasifier," Renewable Energy, vol. 132, pp. 416-424, 2019.

[25] M. A. Ariffin, W. M. F. Wan Mahmood, R. Mohamed, and M. T. Mohd Nor, "Performance of oil palm kernel shell gasification using a medium-scale downdraft gasifier," International Journal of Green Energy, vol. 13, no. 5, pp. 513-520, 2016.

[26] J. J. Hernández, R. Ballesteros, and G. Aranda, "Characterization of tars from biomass gasification: Effect of the operating conditions," Energy, vol. 50, pp. 333-342, 2013.

[27] H. Gu, Y. Tang, J. Yao, and F. Chen, "Study on biomass gasification under various operating conditions," Journal of the Energy Institute, vol. 92, no. 5, pp. 1329-1336, 2019.

[28] R. Jahromi, M. Rezaei, S. Hashem Samadi, and H. Jahromi, "Biomass gasification in a downdraft fixed-bed gasifier: Optimization of operating conditions," Chemical Engineering Science, vol. 231, 2021.

[29] M. Cortazar et al., "A comprehensive review of primary strategies for tar removal in biomass gasification," Energy Conversion and Management, vol. 276, 2023.

Refbacks

  • There are currently no refbacks.