Regeneration of Spent Nickel Catalyst via Hydrometallurgical Method

Fransisca Poppy Amelia, Erica Puspita Sari, Hafiz Norman, Muhammad Alhadilansa Salsabil, Cornelius Satria Yudha

Abstract

Abstract. Nickel Catalyst is one of the common catalysts found in chemical industries. However, this catalyst has a limited lifetime indicated by having performance or activity drop so it is potentially become dangerous waste if the handling is not proper. The spent nickel catalyst needs to be processed to recover and avoid pollution towards the environment. The Hydrometallurgy method is a proper method to process nickel catalyst waste. The purpose of this research is to investigate the characteristic of a regenerated nickel catalyst when it is treated with HCl and H2SO4 as the lixiviant. In this research, the spent nickel catalyst was treated with HCl and H2SO4 in the presence of 2% H2O2 reductant under room conditions and mixing rate at 200 rpm for 30 minutes of reaction. The leaching filtrate was precipitated using NaOH solution while the formed precipitate was heated at 800 °C for 3 hours. The regenerated catalyst was characterized using FTIR and SEM-EDX. The SEM images showed regenerated catalyst prepared using the HCl solution has a different morphology compared to the one using the H2SO4 solution. Based on FTIR analysis, both samples exhibit Ni-O and C-O groups. Based on elemental analysis, the highest nickel concentration was obtained by using HCl with a Ni content of 25.98%w/w, compare to sulfuric acid (H2SO4) with a Ni content of 10.94%w/w. The Ni content can be improved by the addition of a washing step after the sintering process.

Keywords:

Hydrometallurgy Nickel Catalyst, Waste, Leaching, Sintering


Full Text:

PDF

References

[1] Y. Panova, Y. Aubakirov, and H. Arbag, “Selection of sorption materials for the extraction of nickel and cobalt from the ore of the Gornostaevskoye deposit,” Chem. Bull. Kazakh Natl. Univ., no. 3, pp. 4–12, 2021, doi: 10.15328/cb1180.

[2] A. S. Redjeki and N. H. Fithriyah, “Pengaruh Kadar Katalis Nikel Dari Limbah Industri Elektroplating Pada Besarnya Bilangan Oksiran Dan Bilangan Iod Dari Reaksi Epoksidasi Metil Oleat,” Sains dan Teknol., no. November, pp. 1–4, 2015.

[3] E. F. Tuta and G. Bozga, “A kinetic study of the liquid phase 25.98%, while2-ethyl-2-hexenal hydrogenation over Ni-Cu/silica catalyst,” Rev. Chim., vol. 65, no. 5, pp. 603–607, 2014.

[4] Q. Z. Yang, G. J. Qi, H. C. Low, and B. Song, “Sustainable recovery of nickel from spent hydrogenation catalyst: Economics, emissions and wastes assessment,” J. Clean. Prod., vol. 19, no. 4, pp. 365–375, 2011, doi: 10.1016/j.jclepro.2010.11.007.

[5] S. J. Kulkarni, “A Review on Studies and Research on Various Aspects of Leaching,” Int. J. Res. Rev., vol. 2, no. 9, p. 579, 2015, [Online]. Available: www.ijrrjournal.com.

[6] E. Budiyanto, L. D. Yuono, F. Bahfie, and D. Sulistiyo, “Ekstraksi limonit dengan metode dua tahap reduksi selektif dan magnetic separation dengan variasi waktu tahan dan suhu rendah,” Turbo J. Progr. Stud. Tek. Mesin, vol. 10, no. 1, 2021, doi: 10.24127/trb.v10i1.1586.

[7] B. Padh, P.C. Rout, G.K. Mishra, K.R. Suresh, B. Ramachandra Reddy, “Recovery of nickel and molybdate from ammoniacal leach liquors of spent HDS catalysts using chelating ion exchange resin,” Hydrometallurgy. 184 88–94 (2019). https://doi.org/10.1016/j.hydromet.2019.01.001.

[8] M. Joulié, R. Laucournet, E. Billy, “Hydrometallurgical process for the recovery of high value metals from spent lithium nickel cobalt aluminum oxide based lithium-ion batteries,” J. Power Sources. 247 551–555 (2014). https://doi.org/10.1016/j.jpowsour.2013.08.128.

[9] M.N. Le, M.S. Lee, “A Review on Hydrometallurgical Processes for the Recovery of Valuable Metals from Spent Catalysts and Life Cycle Analysis Perspective,” Miner. Process. Extr. Metall. Rev. 42 335–354 (2021). https://doi.org/10.1080/08827508.2020.1726914.

[10] N. Xhaferaj, N.M. Ippolito, F. Maggiore, F. Ferella, “Extraction and Recovery of Metals from Spent HDS Catalysts: Lab- and Pilot-Scale Results of the Overall Process,” Metals (Basel). 12 (2022). https://doi.org/10.3390/met12122162.

[11] S.U. Muzayanha, C.S. Yudha, A. Nur, H. Widiyandari, H. Haerudin, H. Nilasary, F. Fathoni, A. Purwanto, “A Fast Metals Recovery Method for the Synthesis of Lithium Nickel Cobalt Aluminum Oxide Material from Cathode Waste,” Metals (Basel). 9 1–17 (2019).

[12] K. C. Wanta, E. Y. Natapraja, R. F. Susanti, G. P. Gemilar, W. Astuti, and H. T. B. M. Petrus, “Increasing of Metal Recovery in Leaching Process of Spent Catalyst At Low Temperature: the Addition of Hydrogen Peroxide and Sodium Chloride,” Metalurgi, vol. 36, no. 2, pp. 77–86, 2021, doi:10.14203/metalurgi.v36i2.591.

[13] X. Fan et al., “Factors Research on the Influence of Leaching Rate of Nickel and Cobalt from Waste Superalloys with Sulfuric Acid,” Int. J. Nonferrous Metall., vol. 02, no. 02, pp. 63–67, 2013, doi:10.4236/ijnm.2013.22008.

[14] J.S. Seo, J. won Lee, “Fast growth of the precursor particles of Li(Ni0.8Co0.16Al0.04)O2via a carbonate co-precipitation route and its electrochemical performance,” J. Alloys Compd. 694 703–709 (2017). https://doi.org/10.1016/j.jallcom.2016.10.062.

[15] C.S. Yudha, S.U. Muzayanha, W. Hendri, F. Iskandar, W. Sutopo, A. Purwanto, H. Widiyandari, F. Iskandar, W. Sutopo, A. Purwanto, “Synthesis of LiNi0.85Co0.14Al0.01O2 Cathode Material and its Performance in an NCA / Graphite Full-Battery,” Energies. 12 1886 (2019).

[16] M.N. Ikhsanudin, C.S. Yudha, S. Utaminingtyas, A. Purwanto, H. Widiyandari, A. Jumari, E.R. Dyartanti, NaCl Doped LiNi0.8Co0.15Al0.05O2 via Solid-State Reaction for Li-Ion Batteries, in: Int. Conf. Technol. Policy Electr. Power Energy, IEEE, Yogyakarta, 2018: pp. 27–31. https://doi.org/https://doi.org/10.1109/IEEECONF48524.2019.9102615.

[17] S.U. Muzayanha, C.S. Yudha, A. Nur, H. Widiyandari, H. Haerudin, H. Nilasary, F. Fathoni, A. Purwanto, “A fast metals recovery method for the synthesis of lithium nickel cobalt aluminum oxide material from cathode waste,” Metals (Basel). 9 (2019). https://doi.org/10.3390/met9050615.

[18] S.U. Muzayanha, C.S. Yudha, L.M. Hasanah, A. Nur, A. Purwanto, “Effect of Heating on the Pretreatment Process for Recycling Li-Ion Battery Cathode,” JKPK (Jurnal Kim. Dan Pendidik. Kim. 4 105 (2019). https://doi.org/10.20961/jkpk.v4i2.29906.

[19] A. Purwanto, S.U. Muzayanha, C.S. Yudha, H. Widiyandari, A. Jumari, E.R. Dyartanti, M. Nizam, M.I. Putra, “High performance of salt-modified–lto anode in lifepo4 battery,” Appl. Sci. 10 1–15 (2020).https://doi.org/10.3390/app10207135.

[20] S.S. Nisa, A.R. Nurohmah, C.S. Yudha, M. Rahmawati, T. Paramitha, H. Widiyandari, E.R. Dyartanti, A. Purwanto, “Preliminary Investigation of NiO Anode for NCA/NiO Battery from Spent Catalyst Recovery,” IOP Conf. Ser. Mater. Sci. Eng. 1096 012140 (2021). https://doi.org/10.1088/1757-899x/1096/1/012140.

Refbacks

  • There are currently no refbacks.